Die-Cut Corrugated Cardboard Boxes

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Die-Cut Boxes2019-01-30T13:57:32+00:00

Die-Cut Corrugated Cardboard Boxes

Northwest Packaging Custom Designs & Manufactures Die-Cut Corrugated Cardboard Boxes in Various Shapes & Sizes — Plain or Printed in Brown & White Cardboard

Die-Cut Corrugated Cardboard Boxes are typically Designed & Manufactured as an inter-locking one-piece box eliminating the need to use glue, tape or staples to seal the box

Die-Cut Corrugated Cardboard Boxes have wide & varied Applications across many Industries & are most popularly used as outer boxes or Mailing & Shipping Boxes

Corrugated Cardboard Die-Cut Boxes

The Design possibilities for Die-Cut Boxes are many and varied with most requiring unique tooling known as a die-forme or knife which incurs a one-off set-up tooling charge of approximately $450-650.

Northwest Packaging carries a select number of die-formes for popular style corrugated cardboard die-cut boxes. Wherever possible we will suggest using a Die-Cut Style with our existing tooling to Save You Money. For your convenience below we have listed the sizes with existing tooling of a range of popular die-cut style boxes. If you would like a custom designed die-cut box, we are happy to work with you to develop a design that suits your requirements. However, tooling costs will apply for custom die-cut designed and manufactured boxes.

Northwest Packaging Custom Prints Your Corrugated Cardboard Die-Cut Boxes

Northwest Packaging offers Flexographic Print of one to four colours onto either white or brown Corrugated Cardboard. This is by far the most cost-effective method of printing onto die-cut Corrugated Cardboard Boxes for quantities over 200 boxes.

A one-off Printing Plate or Stereo charge applies for Flexographic printing which starts at approximately $450-$650 for a one-colour print. Charge varies depending on the number of colours required and the overall print size applied to the box.

How to Measure an 0427 Mailer Box

FEFCO 0427 mailer box without dust flaps but with dog ears

How to Measure a FEFCO 0427 style box without dust flaps

FEFCO 0427 mailer box with dust flaps & dog ears

How to Measure a FEFCO 0427 style box with dust flaps

Interested in a FEFCO 0427 mailer box?

Want to avoid paying a costly tooling charge?

Flexible with sizes?

Then choose from one of the below sizes with our existing tooling

  • Below size list is not exhaustive —we may have other sizes with existing tooling available, so if you don’t see a suitable size, please ask
  • We will confirm whether your required cardboard thickness and colour (white or kraft brown) and suitability to your end use requirements will suit our existing tooling
  • We do not carry any of these boxes in stock — however, we do manufacture to your requirements
  • Minimum Lead Time for Production is 15 working days from Order Confirmation and/or Payment
  • MINIMUM ORDER QUANTITY (MOQ) is 250 for plain & 500 for printed die-cut boxes

FEFCO 0427 Mailer Boxes with Dust Flaps & Dog Ears — Popular

FEFCO 0427 with Dust Flaps & Dog Ears — Suitable for Mailing Boxes — Shipper Boxes
250 MOQ for Plain — 500 MOQ for Printed


Size: 275 x 160 x 50mm (Code: A413) comes in brown or white corrugated cardboard
(NB. This size is known as a 500 gram mailer pack)
Scroll to the end of this page to view our video on How to Assemble this box style

Existing Tooling for FEFCO 0427 Mailer Boxes with Dust Flaps & Dog Ears

  • 600 x 500 x 120mm (Code: B516)
  • 404 x 375 x 75mm (Code: A2234)
  • 400 x 340 x 150mm (Code: A2363)
  • 390 x 383 x 120mm (Code: A2154)
  • 320 x 300 x 100mm (Code: A1293)
  • 305 x 305 x 120mm (Code: A847)
  • 300 x 220 x 160mm (Code: A1514)
    (NB. Style comes with tab lock but no dog ears)
  • 300 x 212 x 130mm (Code: A1029)
  • 294 x 225 x 48mm (Code: A815)
    (NB. Style comes with tab lock)
  • 290 x 150 x 50mm (Code: A1082)
  • 275 x 160 x 50mm (Code: A413)
  • 265 x 175 x 105mm (Code: A461)
  • 260 x 155 x 120mm (Code: A1659)
  • 255 x 222 x 96mm (Code: A970)
  • 250 x 250 x 40mm (Code: A477)
  • 250 x 220 x 97mm (Code: A0463)
  • 230 x 157 x 57mm (Code: A998)
  • 230 x 150 x 57mm (Code: A998)
  • 229 x 157 x 117mm (Code: A914)
  • 223 x 222 x 98mm (Code: A377)
  • 217 x 99 x 99mm (Code: A904)
  • 210 x 210 x 40mm (Code: A478)
  • 205 x 205 x 60mm (Code: A1332)
  • 193 x 181 x 56mm (Code: A1059)
  • 184 x 132 x 53mm (Code: A1944)
  • 170 x 120 x 65mm (Code: A602)
  • 165 x 125 x 75mm (Code: A640)
  • 162 x 153 x 50mm (Code: A1624)
  • 157 x 88 x 55mm (Code: A1982)
  • 155 x 120 x 35mm (Code: A1199)
  • 155 x 67 x 65mm (Code: A476)
  • 151 x 111 x 88mm (Code: A1176)
  • 125 x 125 x 40mm (Code: A1278)

FEFCO 0427 Mailer Boxes without Dust Flaps but with Dog Ears

FEFCO 0427 style box without Dust Flaps but with Dog Ears —Suitable for Mailing Boxes — Shipper Boxes

250 MOQ for Plain — 500 MOQ for Printed


Size: 190 x 163 x 68mm (Code: A1203)
(NB. This size comes with with half finger hole opening as shown in our photos)

Scroll to the end of this page to view our video on How to Assemble this box style

Existing Tooling for FEFCO 0427 Mailer Boxes without Dust Flaps but with Dog Ears

  • 320 x 170 x 160mm (Code: A1184)
  • 305 x 275 x 160mm (Code: A1525)
  • 245 x 125 x 125mm (Code: A1061) (NB. Style comes with hand holes)
  • 235 x 174 x 74mm (Code: A0689)
  • 190 x 95 x 75mm (Code: A1729)

Other Existing Tooling Available for Popular Die-Cut Corrugated Cardboard Box Styles

FEFCO 0421 Style Corrugated Cardboard Boxes

FEFCO 0421 Style Corrugated Cardboard Boxes with Tuck in Top — Suitable for Product Boxes — Shipper & Mailing Boxes

250 MOQ for Plain — 500 MOQ for Printed


Size: 402 x 282 x 100 (Code A198)
(NB. This size comes with half finger hole opening)

Existing Tooling for FEFCO 0421 Box Style with Tuck in Top

  • 402 x 282 x 100mm (Code: A198)
  • 206 x 275 x 65mm (Code: A1470)
  • 190 x 140 x 70mm (Code: A2042)
  • 170 x 115 x 50mm (Code: A2041)
  • 142 x 117 x 62mm (Code: A2128)

FEFCO 0441 Style Corrugated Cardboard Boxes

FEFCO 0441 Style Corrugated Cardboard Boxes with Folding Lid — Suitable as Archive Boxes — Product & Mailing Boxes

250 MOQ for Plain — 500 MOQ for Printed — Available in white or brown corrugated cardboard


Size: 325 x 235 x 100mm (Code: A2464)
(NB. This size is known as an A4 Sized Archive Box)

Existing Tooling for FEFCO 0441 Box Style

The above size is the only existing tooling for the FEFCO 0441 Style with Folding Lid — We can custom make a size to suit your requirements, however, tooling costs apply

FEFCO 0215 Style Corrugated Cardboard Boxes

FEFCO 0215 Glued Style Corrugated Cardboard Boxes with Tuck in Top & Self-Lock Base — Suitable for Product & Mailing Boxes

250 MOQ for Plain — 500 MOQ for Printed — Available in white or brown corrugated cardboard


Size:240 x 142 x 194mm (Code A2458)
(NB. Some tooling in this style have optional inserts & perforated hoods; please ask)

Scroll to the end of this page to view our video on How to Assemble this box style

Existing Tooling for FEFCO 0215 Box Style

  • 330 x 140 x 140mm (Code: A1872)
  • 305 x 160 x 200mm (Code: A1965) (NB. Doubles as Shelf Ready Carton with tear-off perforated hood if required)
  • 253 x 135 x 250mm (Code: A1969)
  • 240 x 142 x 194mm (Code: A2458)
  • 110 x 110 x 100mm (Code: A1979)


  • Laydown Packs for Bottles
  • Mailing boxes
  • Mini-Archive boxes
  • Outer Shipping Boxes
  • Presentation Packaging
  • Product Packaging
  • Wine Bottle Laydown Packs


  • Come Flat Packed & Easily Assembled
  • Easily Printed with our Flexographic printer – Digital & Lithographic printing also available
  • Extra cardboard strength
  • Extras easily incorporated: die-cut inserts, dividers, finger hole openings, glued internal seams, locking tabs & windows
  • Further protect products by wrapping in packaging materials
  • No extra sealing required
  • One-piece Design
  • Plain boxes can be enhanced with stickers
  • Reusable & Recyclable

Our Die-Cutting Capabilities

  • Angled Flap top closures
  • Carry Handles
  • Crash-Lock Base
  • Custom Die-Cutting to Suit
  • Dividers & Partitions
  • Half & Full Finger Hole Openings
  • Inserts
  • Lock-In Tuck over ends
  • Perforated lids & hoods
  • Self-Lock Base
  • Tab Lock
  • Tuck in Lids/Tops
  • Windows in a variety of shapes & sizes